Ceramic Inserts For Hard Turning

When hard turning with ceramic or cbn inserts crater wear will occur on optimized processes though if it occurs excessively there may be a need to reduce speeds or switch to an insert with a lower cbn content and better wear resistance.

Ceramic inserts for hard turning.

With a properly tuned hard turning process these inserts are second only to grinding in terms of holding diameter tolerances. Kyocera s ceramic inserts are designed to resist oxidation and maintain hardness at elevated temperatures. But don t let the high cost of inserts scare you off from the hard turning process as the high tooling costs are quickly offset by reductions in processing time and change over time. For steels softer than approximately 55 hrc use ceramics or cemented carbide inserts.

Superior heat resistance enables high speed machining aluminium oxide ceramic. The life of cbn inserts typically is more predictable than that of ceramic inserts. Flank wear also commonly appears in hard part turning and typically indicates a need to reduce speeds. Features of ceramic inserts.

However the cbn pcbn and ceramic inserts can be expensive especially when compared with the relatively low costs of grinding wheels. Applying ceramic cutters is different but it s not alien. Hard part turning offers improved flexibility better lead times and higher quality. Predictability of tool life is extremely important in hard part turning said geisel.

Use optimized cbn grades for hard part. For many jobs in the 45 to 65 rc hardness range in which grinding was historically the process of choice hard turning and hard milling with ceramic insert cutters are finding increasing acceptance in shops. Ceramic is not as tough as cbn and it normally is not used when tolerances are tighter than 0 001 inch.